Kubota Front Mower Manual
. OPERATOR'S MANUAL MODELS F2890 F3690 1BDAIAZAP0010 English (AUS) Code No. K3603-6291-1 READ AND SAVE THIS MANUAL PRINTED IN JAPAN © KUBOTA Corporation 2013. KUBOTA Corporation is ASABE American Society of Agricultural and Biological Engineers, USA Since its inception in 1890, KUBOTA Corporation has grown to ASTM American Society for Testing and Materials, USA rank as one of the major firms in Japan. UNIVERSAL SYMBOLS As a guide to the operation of your machine, various universal symbols have been utilized on the instruments panels and controls.
The symbols are shown below with an indication of their meaning. Safety Alert Symbol Remote Cylinder-Retract Diesel Fuel Remote Cylinder-Extend Fuel-Level Steering Wheel-Tilt Control.
FOREWORD You are now the proud owner of a KUBOTA FRONT MOWER. This machine is a product of KUBOTA's quality engineering and manufacturing. It is made of excellent materials and under a rigid quality control system. It will give you long, satisfactory service. CONTENTS SAFE OPERATION.
SERVICING OF MACHINE.1 SPECIFICATIONS. 2 IMPLEMENT LIMITATIONS.4 INSTRUMENT PANEL AND CONTROLS.5 MOWER MOUNTING.6 MOUNTING THE MOWER.6 DISMOUNTING THE MOWER DECK.7 MOWER TILT UP. 7 How To Tilt Up.7 How To Mount Another Implement.
CONTENTS Throttle Lever.22 Parking Brake. 22 Speed Control Pedal. 23 Differential Lock Pedal.23 STOPPING.23 Stopping. 23 CHECK DURING DRIVING. 24 Immediately Stop the Engine if.24 Easy Checker (TM).24 LCD MONITOR.
25 Fuel Gauge.25 Coolant Temperature Gauge. CONTENTS Cleaning Air Cleaner Element.46 Checking Fuel Lines and Fuel Filter.47 Checking and Adjusting Brake Pedal.48 Checking Fan Drive Belt Tension. 49 EVERY 200 HOURS.49 Changing Engine Oil. 49 Replacing Engine Oil Filter Cartridge.50 Checking Radiator Hose and Clamp. Pay special attention to the safety labels on the machine and mower. KUBOTA recommends the use of a Roll Over Protective Structures (ROPS) and seat belt in almost all applications. This combination will reduce the risk of serious injury or death, should the machine be upset.
Do not mow when bystanders are present in the 19. Use only attachments recommended by KUBOTA. Use proper ballast to front or rear of machine to reduce 10.
To reduce fire hazards, keep the engine exhaust area the risk of upsets. Wait until all moving components have completely stopped before connecting, disconnecting, adjusting, cleaning, or servicing any PTO-driven equipment.
Use the PTO with KUBOTA approved attachments. The speed of the PTO: F2690E, F2690 2545 rpm at 3000 engine rpm. SAFE OPERATION 4. USING THE LIFT LINK 6. Use lift link only with authorized attachments designed 1.
Before servicing the machine, park the machine on a for lift link usage. Firm, level surface, set the parking brake, stop the 2. SAFE OPERATION 8.
Disconnect the battery's negative (-) cable before 15. Always maintain the correct tire inflation pressure. Do working on or near electric components. Not inflate tires above the recommended pressure 9.
Do not use or charge the refillable type battery if the shown in the Operator's Manual. SAFE OPERATION 19.
Fluid escaping from pinholes may be invisible. Use a piece of cardboard or wood to search for suspected leaks: do not use hands. Use safety goggles or other eye protection.
If injured by escaping fluid, see a medical doctor at once. SAFE OPERATION 8. DANGER, WARNING AND CAUTION LABELS. SAFE OPERATION. SAFE OPERATION. SAFE OPERATION. Clean danger, warning and caution labels with soap and water, dry with soft cloth.
Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer. If a component with danger, warning and caution label(s) affixed is replaced with new parts, make sure new label(s) is (are) attached in the same location(s) as the replaced component. When in need of parts or major service, be sure to see your local KUBOTA Dealer.
When in need of parts, be prepared to give your dealer the serial number of the machine, ROPS and engine. SPECIFICATIONS SPECIFICATIONS Model F2890 F3690 Model D1105 V1505 Engine gross power (SAE).1 kW (HP) 20.6 (28) 26.5 (36) Type Indirect Injection. Vertical water - cooled, 4cycle diesel Number of cylinders Bore and stroke 78 x 78.4 Total displacement 1123.
Rear Bevel gear 4WD system Dual - Acting Overrunning 4WD Revolution 1 speed (2545 rpm at 3000 engine rpm) Shaft drive. KUBOTA 10 tooth involute spline Drive system (2545 rpm) Clutch type Wet multi plates PTO brake Wet single plate. Use of implements which exceed the maximum loading weight listed below, or which are not recommended for use with the KUBOTA Machine may result in malfunctions or failures of the machine, damage to other property and injury to the operator or others. (Any malfunctions or failures of the machine resulting from use with improper implements are not covered by the warranty.). INSTRUMENT PANEL AND CONTROLS INSTRUMENT PANEL AND CONTROLS ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS INSTRUMENT PANEL, SWITCHES and CONTROLS HAND CONTROLS (1) Liquid crystal display. 25 (18) Hourmeter.(2) Key switch.11 (19) Tachometer.26 (3) Throttle lever.
22 (20) Differential lock pedal. 23 (4) Head light switch. MOWER MOUNTING MOWER MOUNTING MOUNTING THE MOWER A For tilting up the mower, see 'MOWER TILT UP' section in the operator's manual of the mower. To avoid serious injury: A Before mounting the mower deck, read and understand the use of the lift link lowering speed control knob. MOWER MOUNTING DISMOUNTING THE MOWER DECK For dismounting the mower deck, reverse the above procedures.
To avoid serious injury: A The mower links (left hand, right hand) are spring-loaded. Have an assistant hold the arm in position when mounting the mower deck. MOWER TILT UP To avoid serious injury: A Do not start the engine while tilting the mower. PRE-OPERATION CHECK PRE-OPERATION CHECK DAILY CHECK To prevent trouble from occurring, it is important to know the condition of the machine well.
Check it before starting. To avoid serious injury: A Be sure to check and service the machine on a level surface with the engine shut off and the parking brake 'ON'. OPERATING THE ENGINE OPERATING THE ENGINE To avoid serious injury: A Read and understand 'SAFE OPERATION' in the front of this manual. A Read and understand the danger, warning and caution labels located on the machine.
A To avoid danger of exhaust fume poisoning, do not operate the engine in a closed building without proper ventilation. OPERATING THE ENGINE 3. Make sure that the PTO lever is in the 5. Make sure that the hydraulic lift lever is 'DISENGAGED' position.
In the 'NEUTRAL' position. (1) PTO lever: 'ENGAGED' (1) Hydraulic lift lever: 'DOWN': 'DISENGAGED': 'NEUTRAL'. OPERATING THE ENGINE C Check Easy Checker(TM) Lamps: A Some of the Easy Checker(TM) lamps may illuminate 1. When the key is turned 'ON', lamps (3) (4) should or start flashing depending on the positions of the come on. If trouble should occur at any location while levers and switches.
A If noises are heard after the hydraulic control lever has been activated and the implement is lifting, the hydraulic mechanism is not adjusted properly. Unless corrected, the unit will be damaged. Contact your local KUBOTA Dealer for adjustment. A Do not connect other end of negative (-) jumper the hood and pull engine stop lever (Red mark) and hold cable to negative (-) terminal of machine it until the engine stops. Then contact your local KUBOTA battery. Dealer immediately. OPERATING THE ENGINE (1) Dead battery (2) Jumper cables (3) Frame (4) Helper battery Connect cables in numerical order.
Disconnect in reverse order after use. A This machine has a 12 volt negative (-) ground starting system. A Use only same voltage for jump starting. A Use of a higher voltage source on machine could result in severe damage to machine electrical system. OPERATING THE MACHINE OPERATING THE MACHINE OPERATING NEW MACHINE BMachine Break-in How a new machine is operated and maintained will After the first 400 hours of operation, change the determine the life of the machine. Transmission fluid.
A new machine just off the factory production line has After the first 50 hours of operation, change the oil filter been tested, but the various parts are not accustomed to cartridge. If interference occurs, contact your local 4.
Align lock pin holes and insert both lock pins and KUBOTA Dealer. Secure them with the hair pins. BTo Fold the ROPS 1. Unscrew the knob bolts 1 to 2 turns. OPERATING THE MACHINE BTo Raise the ROPS to Upright Position BAdjustment of Foldable ROPS 1.
Remove both hair pins and lock pins. A Adjust free fall of the ROPS upper frame regularly. A If you feel less friction when folding the ROPS, tighten the nut (1) until you feel the right friction in the movement. OPERATING THE MACHINE STARTING C Travel adjustment Unlock the travel adjust lever and slide the seat backward or forward, as required. The seat will lock in position when 1. Adjust the operator's position and the lever is released.
Apply the seat belt. BOperator's Seat To avoid serious injury: A Use extra caution when unlocking the travel. OPERATING THE MACHINE 2. Selecting Light Switch Positions BSteering Wheel Tilt Lever By pulling the steering wheel tilt lever upward, the lock is released and the steering wheel can be adjusted to a BHead Light Switch desired tilt angle from the choice of 4 settings.
Turning the light switch clockwise illuminates the headlight. (C) 'LOCK': Turn clockwise to the end mechanism is not adjusted properly. Contact your local KUBOTA Dealer for adjustment. C How to adjust the Lowering Speed 1. Park the machine on a level surface and apply the parking brake.
OPERATING THE MACHINE 5. Selecting the Travel Speed B4WD Lock Lever BHigh-Low Gear Shift Lever To avoid serious injury or death: A Do not change the 4WD lock lever to the Dual- Acting Overrunning 4WD position on slopes. To avoid serious injury or death: Set it Full time 4WD position on slopes. OPERATING THE MACHINE 6. Accelerating the Engine BPTO Lever To drive the PTO, move the PTO lever to the 'ENGAGED' position.
BThrottle Lever Pulling the throttle lever backward decreases the engine speed and pushing it forward increases the engine speed. (1) PTO lever: 'ENGAGED'. OPERATING THE MACHINE 8. Depressing the Speed Control Pedal BDifferential Lock Pedal BSpeed Control Pedal To avoid serious injury: A Do not drive at high speed or turn the machine when the differential is locked. Release the lock To avoid serious injury: before making such a turn. If the alternator is not charging the battery, the warning lamp in the Easy Checker(TM) will come If this should happen during operation, check the electrical charging system or consult your local KUBOTA Dealer.
(1) Easy checker(TM) Master system warning If trouble should occur at the engine, transmission or other control parts, the indicator flashes as a warning. A For checking and servicing of your machine, consult Then loosen the cap slightly to relieve any your local KUBOTA Dealer for instructions. Pressure before removing the cap completely. LCD MONITOR 1.
With the key switch 'ON', this gauge indicates the temperature of the coolant. OPERATING THE MACHINE BHourmeter / Tachometer BService Code Display This meter gives readings for engine speed and the hours The key switch is on, and if the service code the machine has been operated. (' ' or ' ') shown in the figure 1.
OPERATING THE MACHINE PARKING TRANSPORTING 1. Do not tow this machine a long distance, or damage to BParking the transmission may result. Transport the machine on a trailer. A Fasten the machine to the trailer. A Prevent the hood from opening by the wind by To avoid serious injury: securing the hood adequately.
Though the inflation pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. Thus, check it everyday and inflate as necessary.
Recommended Tire sizes Inflation Max. Pressure F2890 24 x 12 - 12, 140 kPa Front F3690 (1.4 kgf/cm ) F2890 18 x 9.5 - 8. Add enough ballast to maintain steering control and prevent tipover. The Attachment's Manual shows how much rear ballast is required for your application. Rear ballast is available from your local KUBOTA Dealer. BRear Wheels (Steering Wheels).
MAINTENANCE MAINTENANCE SERVICE INTERVALS The following servicing tasks should be carried out on the machine at the stated running-time intervals. Indication on hour meter (Hr) Ref.
Items Interval page every Engine start system Check 50 Hr every OPC system Check 50 Hr every Greasing.1 This maintenance should be done daily more often in dusty conditions than in normal conditions. Suggested cleaning interval is every 100 hours in normal conditions.2 These items should be serviced by an authorized KUBOTA Dealer, unless the owner has the proper tools and is mechanically proficient. MAINTENANCE PERIODIC SERVICE CHART LABEL (1) Part No. K3615-4761-3 (ENGLISH).
Note.1 Oil amount when the oil level is at the upper level of the oil level gauge.2 The product name of KUBOTA genuine UDT fluid may be different from that in the Operator’s Manual depending on countries or territories. Consult your local KUBOTA Dealer for further detail. A No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service.
(SAE J313 JUN87) C Transmission Oil:.KUBOTA Super UDT-2: For an enhanced ownership experience, we highly recommend Super UDT-2 to be used instead of standard hydraulic/transmission fluid. Close the hood.
Safety start switch and 2. Check the hood is locked. Seat safety control. Starting the If either of these do not 41, 42 engine operate properly, contact your local KUBOTA Dealer immediately. Check for abnormal noise and vibration.
PERIODIC SERVICE Ref. Check item BChecking Engine Oil Level Page Check the areas where Others previous trouble was experienced.
To avoid serious injury: A Always stop the engine and remove the key before checking oil. BChecking Seat Belt and ROPS 1. PERIODIC SERVICE A Be sure to use Ultra Low Sulfur Fuel (S15). BChecking Amount of Fuel and Refueling A Do not permit dirt or trash to get into the fuel system. A Be careful not to let the fuel tank become empty, otherwise air will enter the fuel system, this will require bleeding before next engine start. PERIODIC SERVICE BChecking and Cleaning Radiator Screen and Bonnet Screen to Prevent Overheating To avoid serious injury: A Be sure to stop the engine and remove the key before cleaning.
A The air intake area must be clear of debris to prevent the engine from overheating. Thus, check it everyday and inflate as necessary. Recommended Tire sizes Inflation Max. Pressure (1) Oil level dipstick (A) Oil level is acceptable F2890 24 x 12 - 12, 140 kPa (2) Oil inlet within this range. Front F3690 (1.4 kgf/cm ).
A Use clean, distilled water and anti-freeze to fill the radiator and the recovery tank. A If water should leak, consult your local KUBOTA To avoid serious injury: Dealer. A Do not remove the radiator cap when the engine is hot. A If the machine does not pass one of the following tests, do not operate the machine. (1) Brake pedal See your local KUBOTA Dealer. (2) PTO lever (3) Key switch A Sit on operator's seat for all tests except for (4) Throttle lever Test1.
A If the machine does not pass one of the (1) Brake pedal following tests, do not operate the machine. (2) PTO lever See your local KUBOTA Dealer.
(3) Key switch (4) Throttle lever A Check the following tests before operating the machine. PERIODIC SERVICE (1) Lift link boss (RH & LH) (1) Rear wheel drive shaft (4WD) (Rear side) (1) Differential lock pedal boss (1) Rear wheel drive shaft (4WD) (Front side) (1) Universal joint (A) Frame (1) Knuckle arm (Left) (2) Knuckle arm (Right) A Apply grease to the indicated points of the universal joint that is inside of the frame. PERIODIC SERVICE BChecking Wheel Bolt Torque BOiling To avoid serious injury: To avoid serious injury: A Be sure to stop the engine and remove the key A Never operate machine with a loose rim, wheel, before oiling. A Any time bolts and nuts are loosened, retighten Oil the following locations. PERIODIC SERVICE EVERY 100 HOURS Mishandling the battery shortens the service life and adds to maintenance costs. BChecking Battery Condition The original battery is maintenance free, but needs some servicing. If the battery is weak, the engine will be difficult to start and the lights will be dim.
PERIODIC SERVICE 1. To slow charge the battery, connect the battery BCleaning Air Cleaner Element positive terminal to the charger positive terminal and 1. Remove the element. The negative to the negative, then recharge in the 2.
Clean the element: standard fashion. PERIODIC SERVICE BChecking Fuel Lines and Fuel Filter To avoid serious injury: A Be sure to stop the engine and remove the key when attempting to make the following checks and changes. A Never fail to check the fuel lines periodically.
The fuel lines are subject to wear and aging. PERIODIC SERVICE BChecking and Adjusting Brake Pedal To avoid serious injury: A Park the machine on a firm and level surface. A Stop the engine and chock the wheels before checking the brake pedal. Proper brake pedal free 20 to 40mm on the pedal travel (1) Lock nut A If the turn assist brake device is attached, adjust the. A Allow engine to cool down sufficiently; oil can be hot and may cause burns.
A deflection between 9 to 11 mm Proper fan belt when the belt is pressed in the tension F2890 3.5 L middle of the span. Oil capacity with filter F3690 5.0 L. Then, replenish the engine oil up to the prescribed level. (1) Radiator core (2) Radiator hose (1) Engine oil filter cartridge A To prevent serious damage to the engine, use only a genuine KUBOTA filter. Add fluid if necessary. (1) Power steering hoses 6.
Check for oil leaks around the filter gasket. (2) Pump hoses A To prevent serious damage to a hydraulic system, replace a highly efficient, 10 m filter. Use only a genuine KUBOTA filter. After draining, reinstall the drain plug.
Fill with the new KUBOTA SUPER UDT fluid up to the upper notch on the dipstick. (See 'LUBRICANTS, FUEL AND COOLANT' in (1) Hose 'MAINTENANCE'.
PERIODIC SERVICE BCleaning Transmission Strainer When changing the transmission fluid, remove and clean completely the oil strainers with kerosene. Be careful not to damage the strainer parts when installing.
(1) Drain plug (LH) (2) Drain plugs (Both sides) A Do not operate the machine immediately after changing the transmission fluid. PERIODIC SERVICE BChanging Rear Axle Differential Case BChanging Rear Axle Gear Case Fluid Fluid 4WD 4WD (See 'LUBRICANTS, FUEL COOLANT' (RIGHT AND LEFT) (See 'LUBRICANTS, FUEL AND 'MAINTENANCE' section.) COOLANT' in 'MAINTENANCE' section.) Remove the drain and filling port plug. After draining, 1.
BAdjusting Rear Axle Pivot BAdjusting Engine Valve Clearance If the rear axle pivot pin adjustment is not correct, rear Consult your local KUBOTA Dealer for this service. Wheel vibration can occur causing vibration in the steering wheel. EVERY 1500 HOURS. PERIODIC SERVICE EVERY 2 YEARS BFlush Cooling System and Changing Coolant To avoid serious injury: A Do not remove the radiator cap when the engine is hot. Then loosen cap slightly to the stop to relieve any excess pressure before removing cap completely. If mixed with the cleaning agent, sludge may The mixture can produce chemical reaction build up, adversely affecting the engine parts. Causing harmful substances.
Kubota's genuine long-life coolant has a service life of A Anti-freeze extremely flammable 2 years. Be sure to change the coolant every 2 years.
Refer 'TROUBLESHOOTING' section of this manual or your local KUBOTA Dealer for specific information dealing with electrical problems. If any of them should blow, replace with a new one of the same capacity. Do not use a fuse that is rated for a different capacity. PERIODIC SERVICE BReplacing Light Bulb BAdjusting Lift Springs (LH & RH) 1. Head light In order to help improve traction, adjust the lift springs Take the bulb out of the light body and replace with a according to the chart below. STORAGE STORAGE REMOVING THE MOWER FROM STORAGE To avoid serious injury: 1.
Check the tire air pressure and inflate the tires if they A To reduce fire hazards, allow the engine and are low. Exhaust system to cool before storing the 2.
A Loose or defective fan belt A Adjust or replace fan belt. A Dirty radiator screen or bonnet A Remove all trash. Screen A Coolant flow route corroded A Flush cooling system. If you have any questions, contact your local KUBOTA Dealer. If an error code appears, immediately contact your local KUBOTA Dealer for repairs. (1) Master system warning indicator. Apply grease and treat with anticorrosive.
A There is a crack or pin A Replace the battery. Battery electrolyte level holes in the electrolytic drops rapidly.
If you have any questions, contact your local KUBOTA Dealer. Machine moves when speed control A Hydrostatic lever linkage is not A Ask your dealer for hydrostatic pedal is not depressed. Correctly adjusted. Lever linkage adjustment (Engine is operated.) pressure adjustment. If you have any questions, contact your local KUBOTA Dealer. INDEX INDEX Intake Air Line.52 4WD Lock Lever.21 Intake Air Line.57 Adjustment of Foldable ROPS.17 Key Switch.
11 Air Cleaner Element.46 Lift Link Lowering Speed Control Knob.20 Air Cleaner Primary Element and Secondary Lift Springs (LH &.
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